Tube To Tubesheet Welding Machine, ESAB INDIA LIMITED is the well-known Manufacturer, Supplier of ESAB AMI Orbital Welding System-Tube to Tubesheet in Chennai. | Alibaba. It features a lightweight design of only 140 Kg and is powered by a voltage of 220 V/50-60 Hz. It can be used for recessed, projected and flush tubing with or without wire feed. 3K views 00:47 Remove NDT contrast paint, 12"flange to elbow joint #engi 3 days ago · 1. This type of weld can undergo the most stringent testing: x-ray inspection. It is design for compact automatic wire feeding system on OTS-80 weld gun. The TS 8/75 is designed for cold wire TIG orbital welding of tubes onto plate with or without filler metal. Tube-to-tube-sheet orbital weld heads - Designed to enable the welding of boiler tubes fitted to tube sheets in heat exchangers with highest precision and re Trader - Wholesaler / Distributor of Orbital tube to tube welding machine - Tungsten Electrodes Sharpener, Orbital Welding Machine, Orbital Welding Power Supply and Orbital Welding Systems offered by Mehta Sanghvi & Company, Mumbai, Maharashtra. Tube to Tubesheet Welding Machine. The control device adopts ARM microcontroller for process control. Our Tube to Tube Sheet Welding Machine provides a reliable and efficient solution for tube sheet welds in a variety of industries. Root pass of tube to tubesheet weld is obtained by fusing edge of tube to edge of tubesheet with filler wire with shield gas to avoid any crevice on water side. Fast production & on-time delivery! #Aotai #welding #weld #weldingmachine #ContainerLoading #ShipmentReady #OnTheWay #FactoryShipment ⚠️ Common Tube-to-Tube Sheet Defects in Heat Exchangers The tube-to-tube sheet joint is one of the most failure-prone areas in a shell & tube heat exchanger. 2K views 00:59 10" elbow to flange joint (tig welding) #engineering #weldi Feb 10, 2026 Simultaneous tube-to-tubesheet welding has never been this groundbreaking: ♨️ Ideal for heat exchanger, boiler and air cooler production 👨🏻🏭 One operator, multiple welding heads, unmatched efficiency 💯 Autogenous or wire feeding for diverse applications ☄️ Precision meets versatility: manual & orbital welding techniques Container loaded! Our welding machines are heading to overseas. 2K views 00:08 Our weld bead formation is attractive and uniform. Created Date 3/24/2018 3:58:41 PM The machine used at AXXAIR in these cases is the SATP-80x pictured below: Tube Rolling: This operation, when the tube has been welded to the tube sheet, is done after, in order to avoid retention zones between the tube and the tube sheet thus ensuring a better longevity of the product. The second group concerns the manufactur-ing of boilers and heat exchangers and com-prises the different welding tasks related to tube-to-tubesheet welding operations. An automatic welding machine is designed to deal with the heavy workload and worse welding quality of the tube-to-tube-sheet joints of heat exchangers. These machines can create controlled, reproducible and documented welds. An orbital TIG welding machine is an integrated system designed to perform automated gas tungsten arc welding (GTAW) on stationary pipes and tubes. The MWP-38 orbital tube to tubesheet welding equipment, with the function of automatic arc length, can meet the welding of different pipe fittings. < Back Product catalog All products ø10-ø80mm SATP-80 ø10-ø80mm The welding head is fasted in the tube in the tubesheet to generate a precise weld along the circumference of the tube. The standard equipment with wire is an orbital power supply capable of feeding a wire and a tube-to-tube welding head with wire. . This orbital welding machine for tube to tubesheet welding adopts a fully automatic closed-loop control system to ensure perfect welding between the tube end and the tube sheet. Designed for 6. OTS-80 Orbital Tube to tubesheet orbital welder is widely applied into boiler, exchanger, and cooler industrial. Tube To Tube Sheet Orbital Weld Head - TX 38P The new orbital TIG weld head from Orbitalum for manufacturing pipe-to-pipe-sheet connections guarantees extremely short production times of industrial heat exchanges at constantly high reproducible qual i ty. Our Machine of the Week this week is the Polysoude PS406-2 tube to tube sheet welding package. However, the key technologies related to tube-to-tubesheet welding are seldom summarized. It has evolved from manual arc welding, automatic welding to digital welding. 35mm–180mm tubes, it guarantees consistent, fully automatic orbital welds that meet global cleanroom and hygienic standards. Jan 31, 2026 · 1. Many shutdown issues and leakages Tube-to-tube joining is essential for creating strong, leak-proof connections in pipelines, while tube-to-tubesheet joining is critical in heat exchangers and boilers, ensuring efficient thermal Reliable Welding Control for L Jan 30, 2026 · 95 views 00:08 Closed-Type Pipe Welder#pipelining #orbitalwel Jan 29, 2026 · 15 views 00:13 Tube-to-tube-sheet welding machine Jan 19, 2026 · 1. In the future, it will be toward intelligent welding. Explore the core features that make our tube sheet welding systems deliver precision, efficiency, and reliability for critical industrial applications (like heat exchangers, pressure vessels, and pharmaceutical equipment). The welding head is fasted in the tube in the tubesheet to generate a precise weld along the circumference of the tube. Products / Tube to Tubesheet Our wide range of welding machines is capable of covering the main markets listed above. Modern automated tube sheet welding equipment has revolutionized how heat exchangers are produced, addressing longstanding challenges in speed and consistency. Introducing the Giotto Orbital Welder TIG Orbital Welding System The Giotto Orbital Welder is a TIG orbital welding system intended for use on tubes between 10 and 51 millimeters in diameter. Nearly all weldable metals and alloys are used in the field of tube-to-tubesheet applications, whereas the range of tube dimensions is relatively restricted. This welding head is a specially designed TIG welding head to making tube to tubesheet welds,which is suitable for carbon steel, stainless steel, mainly for protruded tube, flush tube and indented tube connection with or without wire feeding. Leakage here can lead to mixing of The standard equipment without filler wire consists of a suitable orbital power supply and a tube-to-tube welding head with a gas chamber for gas protection, which is particularly necessary when welding titanium tubes. With years of on-site experience and integrated expert database system, the automatically generated expert parameters are more reliable, ensuring that each weld can achieve the best welding effect. Save thousands when you buy this machine used from Westermans. Tube-to-tube-sheet orbital weld heads - Designed to enable the welding of boiler tubes fitted to tube sheets in heat exchangers with highest precision and re The tube-to-tubesheet joints in a shell and tube heat exchanger are critical locations which in many cases govern the life of the exchanger or call for unplanned outages in order to be repaired or plugged. TubeSeal H89 is a tube to tubesheet welding machine built for repeatable circumferential weld cycles on tubesheets. This equipment is specially designed for tubesheet welding. 2K views See more Pages Public figure Digital creator Lynn Li Simultaneous tube-to-tubesheet welding has never been this groundbreaking: ♨️ Ideal for heat exchanger, boiler and air cooler production 👨🏻🏭 One operator, multiple welding heads, unmatched efficiency 💯 Autogenous or wire feeding for diverse applications ☄️ Precision meets versatility: manual & orbital welding techniques Tube to tubesheet welding, 1st layer autogenous GTAW #eng 1 day ago · 995 views 00:56 Rootpass 12" elbow to flange joint #engineering #welding 2 days ago · 4. Enable unattended operation and multi-machine supervision by a single operator . Jan 16, 2026 · 310 views Pages Public figure Digital creator Lynn Li Videos 🔍 Tube-to-Tube Sheet Joints in Heat Exchangers The joint between the tube and tube sheet is one of the most critical areas in a Shell & Tube Heat Exchanger. POLYSOUDE has a complete range of open and closed welding heads and orbital welding power sources, dedicated to diverse applications such as: tube to tube welding tube to tubesheet welding Application: This orbital welding machine for tube to tubesheet welding is widely used in the welding of key components such as heat exchangers, boilers, and nuclear power equipment. Tube to tubesheet welding ss-304L GTAW#engineering#welding Ryszard Kwasnicki and 2 others 3 Last viewed on: Feb 15, 2026 Manual welding often leads to inconsistencies, while TATE’s Portable U-Shaped Automatic Orbital Welding Machine guarantees precision, consistency, and efficiency in every weld. The OTS series orbital tube to tubesheet weld head is design for fabrication of various heat exchangers and boiler industry. Tube-to-Tubesheet Welding Robots: Fully automated systems with vision positioning for welding heat exchanger and condenser tubes. The fundamental difference between automatic and digital tube-to-tubesheet welding is whether the operator or the sensors interacts or transmits data with the welding system. 4K views 00:08 Skip the Big Brand Hype: Get Reliable Welding Control for L Jan 30, 2026 · 95 views 00:08 Closed-Type Pipe Welder#pipelining #orbitalwel Jan 29, 2026 · 15 views 00:13 Tube-to-tube-sheet welding machine Jan 19, 2026 · 1. The equipment adopts a servo drive system to achieve 360° rotation welding to ensure uniform and defect-free welds. It adopts advanced and accurate visual positioning control technology to realize a truly unmanned full-automatic tubesheet welding robot. Digital Radiography Solution VX Exchanger RT is a complete system designed for radiographic testing of the tube to tube-sheet welded joints with only one-sided access from the tube-sheet side. Polysoude Orbital Welders Cutting-edge equipment for automated precision welding in critical industries. The tube-to-tubesheet welding heads can be integrated into automated welding systems. This orbital TIG weld head from Orbitalum for manufacturing pipe-to-pipe-sheet connections guarantees extremely short production times of industrial heat exc Orbital Welding Machine For Tube To Tubesheet Welding Orbital welding machine for tube to tubesheet welding is a high-precision automated welding equipment. Tube-to-tubesheet welding is widely used in manufacturing of heat exchangers, steam turbines, condensers, boilers, etc. It is designed to weld stainless steel tube sheets with a welding power of 400 Amp and a welding angle of 0-360°. ESAB AMI Orbital Welding System-Tube to Tubesheet available at the lowest price in Chennai. These joints are repeated across large tube patterns and are expected to maintain integrity under thermal cycling, vibration, pressure loading, and long service life. The P16 EVO TIG tube-to-tube-sheet weld head is the result of continuous further development of the proven P series. 2️⃣ Applications TATE orbital welding systems are Polysoude TS 8/75 Tubesheet Open Weld Head with Orbital TIG welding machine. This paper presents the sensing, positioning, and KEPUNI TB 35 Tube to Tube Sheet Welding Machine offers automatic welding for heat exchangers. 5KVA power, built-in cooling, and programmable memory. Orbital Welding Machine For Tube To Tubesheet Welding Orbital welding machine for tube to tubesheet welding is a high-precision automated welding equipment. Engineered for tube welding and tube to tubesheet welding, as well as other critical applications. See which industries the process is commonly used, applications & equipment needed. 2 m controlled area. We are a leading Manufacturer of tube to tube sheet welding machine, tube to tube sheet orbital welding machines and tube-to-tube-sheet orbital weld head from Mumbai, India. The tubes to be welded can be flush with the tubesheet, offset or protruding. The results show that the This paper presents the sensing, positioning, and control methods of tube-to-tubesheet welding in recent decades. The widest range of orbital equipment in the world. Our Tube to Tubesheet Orbital Welding Machine provides a reliable and efficient solution for tube sheet welds in a variety of industries. 1500 joints per 8-hours shift (working in a 2-men team) Under . KEPUNI provides the most professional automatic welding equipment for thin-walled tube sheets. Get Automatic Tube To Tube Sheet Welding Machine, For Industrial at best price in Mumbai, Maharashtra by Mehta Sanghvi & Company and more manufacturers | ID: 17107221255 Our Tube to Tube Sheet Welding Machine provides a reliable and efficient solution for tube sheet welds in a variety of industries. VX Exchanger RT digital system powered by the Isee! The tube to tube sheet welding process is a key part of critical components. A welding application specialist in your area will advise you on the welding process and appropriate equipment for your application. The robust, hand-held device provides technicians with a simple, safe, and efficient means of combining tube to tubesheet edges on heat exchangers. By using the expanding mechanism, the center of rotation of the welding torch and the center of tube can be accurately aligned in a short time. By integrating tube-to-tube automated welding systems, manufacturers achieve up to 40% faster cycle times compared to manual methods. This TIG tube-to-tubesheet welding head sets new standards in terms of performance, ease of use and precision. com High quality TIG Orbital Tube To Tubesheet Welding Machine Continuous Plus Current Control from China, China's leading product market water jet nozzle product, with strict quality control retaining cap factories, producing high quality retaining cap Products. Explore our range of used Polysoude orbital welders and advanced welding solutions, such as the Polysoude P4 and P6, and PS series. The term "orbital" derives from the welding head's motion: rather than rotating the workpiece, the electrode orbits the joint, completing a full 360-degree revolution . With 4. Two out of every three users worldwide rely on POLYSOUDE solutions and their guarantee of the highest weld quality and maximum productivity. Tubesheet welding machine is featuring three controlled axes (gas, current, rotation) is composed of a stationary installed power source so called a Smart Welding Station and a tube to tubesheet welding head, which executes fusion welding without the addition of filler wire. v3pvs, hesu, jhnr, l5zm, ol8n0, dutecq, b6irw, sjrj, vre8yc, xuhu,